Humidification Plant For Spinning Mill
In a world increasingly dependent on humidification plant technology, VAI industries helps its customers dramatically reduce energy costs while meeting today’s more stringent indoor air quality (IAQ) requirements humidification plant.
The VAI Fogging system uses humidification plant for spinning mill to pressurize treated supply water to between 1000 and 2000 psi. The stainless steel orifice of Fog nozzles atomize the water into billions of ultra-fine fog droplets.
VAI Fog systems do not require compressed air or heat. Direct pressure means there are few moving parts humidification plant (none in the air handlers or the humidified space). The energy consumed is a small fraction of that required by other technologies, humidification plant for textile, such as compressed air, ultra-sonic, or canister steam systems.
Every VAI Fog system is carefully and thoroughly engineered to fit the application and humidification plant. Our engineering staff will design the proper water treatment system and size the fogging system based on building heat loads of humidification plant, ambient climate data, ventilation rates, etc.
HUMIDIFICATION PLANT FOR TEXTILE
The atmospheric conditions with respect to temperature and humidity play very important part in the manufacturing process of textile yarns humidification plant, humidification plant and fabrics. The properties like dimensions, weight, tensile strength, elastic recovery, lectrical resistance, rigidity etc. of all textile fiber whether natural or synthetic are influenced by Moisture Regain.
Moisture regain is the ratio of the moisture to the bone-dry weight of the material expressed as a percentage.
Many properties of textile materials vary considerably with moisture regain of humidification plant, which in turn is affected by the ambient Relative Humidity (RH) and Temperature. If a dry textile material is placed in a room with a particular set of ambient conditions, it absorbs moisture and in course of time, attains equilibrium.
The yarns, until the transformation in tissue, must balance their own moisture and that contained in the surrounding air. A lack of moisture in the air is unpleasantly noticeable. None air-conditioned factories or with a different humidification system frequently encounter production difficulties during embroidery, weaving and spinning yarns due to breakage and high static electricity levels.
The American Institute of Textile Technology found that wool, by increasing relative humidity from 60 to 70% during storage and processing, shows a 15% increase of its elasticity, which drastically reduces breakage during processing. Adjusting humidity levels with a misting system increases the tensile strength of all natural fibers, removes static electricity improving the workability of the yarns and fibers, controls the suspended residual and improves comfort of work areas.
Water is sprayed under pressure by special patented nozzles capable of generating very fine droplets, of less than 10 microns, which are immediately absorbed by the air without wetting surfaces and objects below. The results are significant: low cost of installation and operation, immediately effective.
HUMIDITY AND YARN PROPERTIES
Water is an important part of yarns weight. About 7% of dry cotton weight is made by water, in a dry synthetic yarn such as Nylon it is 2-3%. The specific weight of wool is made by water up to 18%.
STATIC ELECTRICITY
It is well known in the textile industry that the relative humidity, and hence the moisture regain (content) of textile fiber plays a very important role int the reduction of static electricity. Virtually all textile fibers, when completely dry, have very high electrical resistances. However, as the relative humidity increases, the fibers absorb moisture and their electrical resistance decreases with a consequent reduction electrostatic charges generation.
DUST CONTROL
Water is an important part of yarns weight. About 7% of dry cotton weight is made by water, in a dry synthetic yarn such as Nylon it is 2-3%. The specific weight of wool is made by water up to 18%.
Humidification plant, Misting fan, Sanitization Booth, Sanitization Tunnel |
INDUSTRIAL AIR WASHERS
VAI avail a wide range of Misting / Fogging System in Industrial Air Washers that is useful in meeting the humidity control in every industry. Being a quality oriented firm, we design our complete range of air cooling system by consuming the latest components and advanced tools. It is a very cost effective equipment in high heat generation area, easy to operate, handle, maintain, eco-friendly and best for healthy environment.
Features:
- Easy installation
- Precise design
Air are used as part of climate control and air quality systems. We offer superior quality Misting / Fogging System for Industrial Air washers.
Air washer units works on the principle of evaporative cooling; outside air is passed over a curtain of fine water droplets, causing water droplet to evaporate into air and hence raising humidity. Cool and humidified air is then directed into the required space, and pushes warmer air out through the given vents.
Using the same principle of misting / fogging, we have developed efficient spray for air Washers and are now becoming more and more popular. As we are aware Air Washers are used to maintain desired humidity levels inside halls, it is important that water vapors in air to raise humidity.
Our mist nozzles breaks water particles to tiny mist, it is very easy to have highest evaporation and hence best humidity levels are built with less water circulation and hence saves more power also.
APPLICATION AREAS:
- Textile / Cotton and Rayon Industries
- Dairy Industries
- Tobacco production
- Pharmaceutical Industries
- Chemical Industries
- And many more Industries, where RH is important.
Some physical properties of humidification plant which is affected by RH is given below:
- Strength of COTTON goes up when R.H.% goes up
- Strength of VISCOSE goes down when R.H.% goes up
- Elongation %ge goes up with increased R.H.% for most textile fibers
- The tendency for generation of static electricity due to friction decreases as RH goes up
- At higher levels of RH , there is also a tendency of the fibers to stick together
Temperature alone does not have a great effect on the fibers. However the temperature dictates the amount of moisture the air will hold in suspension and , therefore, temperature and humidification plant must be considered together.
How humidification plant for textile Works
FAQ's
Humidification is the artificial regulation of humidity in environments. When the atmosphere becomes too dry, moisture is drawn from surrounding materials within the environment such as furniture, paper, textiles, fruit, animals and even people.
Cotton and linen have to be processed at very high levels, around 70-80%RH, because they are very brittle. By humidifying each process, from the combing of the raw material, through carding, twisting, spinning and weaving, the manufacturer can ensure that the product remains flexible and is prevented from breaking.
Ans:- advantages of using air humidification plant for textile industry: *Reduces production downtime. *Increases productivity and product quality. *Protects against dangerous electrostatic discharge. *Creates a healthy and pleasant working environment for operational staff.
FAQ's
Humidification is the artificial regulation of humidity in environments. When the atmosphere becomes too dry, moisture is drawn from surrounding materials within the environment such as furniture, paper, textiles, fruit, animals and even people.
Cotton and linen have to be processed at very high levels, around 70-80%RH, because they are very brittle. By humidifying each process, from the combing of the raw material, through carding, twisting, spinning and weaving, the manufacturer can ensure that the product remains flexible and is prevented from breaking.
Ans:- advantages of using air humidification plant for textile industry: *Reduces production downtime. *Increases productivity and product quality. *Protects against dangerous electrostatic discharge. *Creates a healthy and pleasant working environment for operational staff.
